Application Note 24 - Car Stereo Systems

Application Note 24 - Car Stereo Systems

What is Stabilant 22?
Stabilant 22 is an initially non-conductive block polymer which when used in a thin film between metal contacts becomes conductive under the effect of an electrical field. This occurs at an electric field gradient such that the material will remain non-conductive between adjacent contacts in a multiple pin environment. In addition, Stabilant 22 exhibits surfactant action, as well as lubrication ability providing a single component resident solution to virtually all contact problems.

When applied to electromechanical contacts, Stabilant 22 can provide the connection reliability of a soldered joint without bonding the contact surfaces.

What are its benefits in a Stereo System?
In general, Stabilant 22 can be used wherever electrical contacts are used, whether this is in connectors, or in switches. In home stereo system applications the number of places where Stabilant 22 or 22A can be employed are almost too numerous to list. When an entire stereo system is treated (including socketed ICs and card-edge connectors) the distortion and signal-to-noise figures are substantially improved.
Where and how do I apply Stabilant 22?
HIGH CURRENT SUPPLY LEADS: With increasing power levels in amplifiers, the cur rent supplied to those amplifiers is getting so high that contamination-caused heating of connectors and fuse blocks can become a major problem. With each successive heat cycle, the parts involved expand and may actually stretch some metal parts lowering the contact pressure and thus increasing the heating problem. This can cause erratic operation of the power amplifier and increased transient distortion an eventually could lead to burn-out of the connection. The use of Stabilant 22 or Stabilant 22A on these connections (such as alternator, fuse block etc.) will not only lead to lower distortion but can prevent these burn-outs. The Stabilants can be use on high-current contacts up-to and including battery connectors. In industrial service, Stabilants are used in systems carrying currents as high as 30,000 amps.

PREAMPLIFIER SWITCH TREATMENT: Audiophiles also overlook the fact that preamplifiers use switches that handle signals and that these switches are also potential source of distortion and noise. Rotary switches are usually the easiest treat although it may be necessary to use a toothpick to transfer a drop of Stabilant 22a from the dropper bottle to the switch contacts. Slide switches may be treated by placing a drop in one end of the switch and cycling the switch.

Push button type switches, especially the ITT-Schadow type, may contain a lubricant that must be removed before Stabilant 22A is used. We have found that if the switch is flushed out with isopropanol (isopropyl alcohol) or one of the proprietary contact cleaners it does not have to be disassembled. Several drops of Stabilant 22A should be run into the switch body through the slot on the upper side (ITT Schadow type).

We do not recommend the use of Stabilant 22A on volume or balance controls unless they are of the wirewound or stepped-metal-contact type, as some inexpensive controls, simply use a resistive paint for the element. In some of these cases, Stabilant 22A will damage this resistance element through softening of the paint. When in doubt, try it a similar control!

All of the input and output jacks can be treated with Stabilant 22A.

Do not treat any power-interrupting switches that spark on opening!

CASSETTE DECKS: Stabilant 22A may be used on cassette decks. If spring contacts are used on the playback and recording heads these should be treated in the same way as the connections on a phono cartridge. Anywhere there are card-edge connections, Stabilant 22A can be used. And it should also be used on any microphone connectors.

In critical Audio work involving long signal runs, Stabilant 22 on the XLR connectors will not only cut noise, but will, in many cases, improve the sound by stopping high-order harmonic distortion caused by thin film rectification effects.

CD PLAYERS: Treat the output connectors with Stabilant 22A.

INTERCONNECT CABLES: The RCA-type connectors on the interconnect cables should be treated, making sure that both the inner pin (signal) and outer shell (ground) of each connector are treated. On DIN-type connectors be sure that all the pins are treated.

POWER AMPLIFIERS: In transistor power amplifiers the output-transistor pins can be treated as well as the electromechanical contacts to the filter capacitors, any tab-type connectors, as well as any card-edge connectors. It is suggested that you have this done by a qualified service-technician.

LOUDSPEAKER CONNECTORS: The loudspeaker connections should be treated with Stabilant 22A but we suggest that you make sure that you have treated all the low-level signal contacts first as otherwise there will be less beneficial effect when Stabilant 22A is used only on speaker cables. The tab-type slide-on connectors used are quite vulnerable to both vibration and corrosion, especially in the winter months when both moisture and salt can penetrate the speaker installation areas within the car's doors. Many problems attributed to damaged speakers are actually due to the speaker connections and can be prevented with the Stabilants

GENERAL ANTENNA USE: Stabilant 22A can be used on the antenna connection to reduce signal lose in those connections. In addition, when used on the grounding connections in antenna installations it will often cut ignition noise pick-up.

RADIO FREQUENCY INTERFERENCE: RF interference in stereo systems can be a constant problem. With the passage of time, connectors often build up thin films that act as crude rectifiers. This source of RF interference can often be eliminated by using Stabilant 22.

Why should we use Stabilant over less expensive alternatives?
Granted that the material itself is expensive, however it is unique in having a very long useful life once in place. Unlike other so-called contact treatments, Stabilant 22 will not cross-link (becoming varnish-like) under the action of sulfur based curing agents in elastomers, cutting oil residues, or the sulfur-bearing free-machining metal alloys used in some contacts. In most types of service work, the cost of the down-time involved in removing and replacing a board will be much greater than the cost of the Stabilant used to treat the board. Here what is important is that not only will the proper board treatment cure existing contact problems, it will prevent others from occurring, thus eliminating the necessity of repeating the treatment at a later date!

In other words, why do a job more than once?

In what forms is Stabilant available?
The Stabilants are available in several forms. As a concentrate (Stabilant 22), an isopropyl alcohol-diluted form (Stabilant 22A), and an ethyl alcohol diluted form (Stabilant 22E). For example, a given size container of Stabilant 22A will cost about one-fifth the amount of a container of Stabilant 22 as it contains only one-fifth the amount of the concentrate. Another form of packaging is available. Stabilant 22S packages the concentrate such that it occupies one-fifth the volume of an otherwise empty container. This allows the end-user to add his own diluent, and thus saves the added costs of shipping the diluent (e.g.: isopropyl alcohol), as well as allowing the end-user to use an alternate diluent such as one of the Freon-based solvents.
In addition a 0.5 ml vial of Stabilant 22A is available for manufacturers to include with plug-in circuit boards
What is the difference in use of these materials?
Stabilant 22 is most useful where the connections are out in the open - such as card-edge connectors or where the lubricating properties of the material are useful -such as an aid to installing microprocessor IC's or on switches. Where the connections are not too easy to get at or where the user wishes to apply the material to something such as a socketed IC (without removing the IC from its socket), it is easier to use the alcohol diluted form (Stabilant 22A or Stabilant 22E). The alcohol diluent serves ONLY to carry the concentrate into the connector.
Is it available in a spray can?
No. Why waste the material? We would like to think we are environmentally responsible and safety conscious. This ruled out the use of either a chlorofluorocarbon or highly inflammable mixture of butane and propane as a propellant.
In addition even Stabilant 22A for example, has only about 71200th the solvent impact as conventional contact cleaning solvents, over a three year time span. As Stabilant 22 contains no solvent it has absolutely minimal environmental impact and is, therefore, becoming the treatment of choice for many service organizations!
Is Stabilant 22 just another contact cleaner?
No, Stabilant 22 is a resident potentially electrically active material which through a synergistic combination of effects enhances conductivity within a contact without causing leakage between adjacent contacts. Thus large quantities of the material do not have to be "hosed" on, as is the case with cleaners.
Just how much should be used?
Normally, a final film thickness of from 0.5 to 2 mils of the concentrate is all that it necessary. In other words, you want just enough to fill up the interstices between the contact's faces. When using Stabilant 22A, or Stabilant 22E, use enough so that once the isopropyl alcohol (or ethyl alcohol), evaporates the desired 0.5 to 2 mil film of Stabilant 22 remains.
In applications to moving surfaces, such as in slip-rings or potentiometers, film thickness should be minimized to the point where "hydroplaning" won't occur.
How can I be sure that Stabilant works?
The best way to find out just how well it works is to try it out; that's why we have samples available. Almost every service shop or manufacturer has equipment available where the switches or connectors have become erratic over the years. Use Stabilant 22/22A/22E on them and satisfy yourself. A word of caution. Don't try to evaluate Stabilant 22's performance on brand new connectors. Instead, use it on connectors that are corroded, or dirty or just plain unreliable. We are sure that any organization dealing with electronics will have at least one piece of unreliable equipment on which the Stabilants can be tested!
Can I use Stabilant 22 in other equipment?
Yes, it can be used in test equipment, cameras, just about everywhere there's a low-voltage signal or control connection. For example, the effect of Stabilant 22 in Computers is to reduce the number of times the system locks-up or crashes, sometimes it even eliminates non-software crashes completely.

When used on socketed IC's, photo-couplers/isolators, rotary, push button, or slide switches, or even on BNC connectors, the net effect is usually to make the proper operation of the equipment less erratic, and in the case of IEEE-488A buss- controlled equipment, to cut down on the potential for system lock-ups.

Is Stabilant hazardous to use?
Stabilants have very low oral toxicity. Under normal workplace conditions no skin sensitization effects have been noted. In the undiluted form, it is non-flammable although if heated above 200° Celsius the decomposition products would burn. And Stabilants are environmentally friendly materials.
Does the action of Stabilant deteriorate with age?
In some field trial applications lasting over fifteen years Stabilant 22 has shown no sign of reduced effectiveness. With a high molecular weight and a very low vapor pressure, little is lost by evaporation. Unlike some other contact protection oils, Stabilant 22 will not cross-link when exposed to free machining materials such as high sulfur brass, or when used on contacts where agents used to promote cross linking of thermosets or elastomers are present in the environment or in the actual connector components. Unlike non-saturated oils, Stabilant 22 does not "varnish".

Revision 2

Stabilants™ are a product of Dayton Wright research & development and are made in Canada


NATO Supply Code 38948
15 ml of S22A has NATO Part # 5999-21-900-6937


MATERIAL SAFETY DATA SHEETS ARE AVAILABLE ON REQUEST.